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How to Improve Activated Sludge Process Performance

Table of Contents

In wastewater treatment, the biological stage is a core process that determines whether effluent meets standards. During the operation of the activated sludge process, microbial activity is influenced by many parameters.

👉 Understanding and controlling these key factors is crucial for efficiency and stability. Here are the 5 main influencing factors with strategies for improvement.

 

1️⃣ Influent Biodegradability (B/C Ratio) Sets the Foundation

🟤 Key Point: The biodegradability of organics is the first determinant of microbial performance.

  • B/C > 0.3 → Rich in small, degradable organics → Easier nitrogen & phosphorus removal.
  • Low B/C → High proportion of refractory organics → Poor treatment efficiency.

Suggested Action:

  • Enhance pretreatment
  • Add hydrolysis–acidification tank to improve biodegradability
 

2️⃣ C:N:P Ratio Imbalance Affects Stability

Key Point: Microbes need proper nutrients to function.

  • Standard ratio: C:N:P = 100:5:1
  • Denitrification requires C/N = 5–8
  • Phosphorus removal requires C/P = 15–20

⚠️ Imbalance can lead to poor N/P removal, sludge bulking, or sludge aging.

Suggested Action:

  • Regularly test nutrient ratios
  • Add external carbon source or adjust influent composition
 

3️⃣ Sludge Age (SRT) & Concentration Directly Impact Capacity

🟤 Key Point: Wrong sludge age reduces efficiency.

  • Short SRT → Insufficient reaction
  • Long SRT → Sludge aging, phosphorus release
  • P-removal: needs shorter SRT (quick removal of P-rich sludge)
  • N-removal: requires SRT = 10–20 days for stable nitrifiers
  • MLSS concentration: 2500–5000 mg/L, depending on influent load

Suggested Action:

  • Adjust sludge wasting & return rate flexibly
  • Match system load to operating parameters
 

4️⃣ Internal & External Recirculation Must Be Balanced

🔄 Key Point: Recirculation rates strongly influence nitrogen removal.

  • Internal recirculation (nitrate): 200–400%
    • Too low → Nitrate accumulation → Poor denitrification
  • External recirculation (sludge): 50–100%
    • Too high → Anaerobic conditions disrupted
    • Too low → Low biomass concentration

Suggested Action:

  • Monitor nitrogen load
  • Adjust pump frequency to maintain stable recirculation
 

5️⃣ DO, pH, Temperature & Hydraulic Conditions Control Reactions

🌡️ Key Point: Environmental conditions drive microbial metabolism.

  • DO: Too high or too low both suppress activity → Adjust aeration per zone
  • pH: 6.5–8.0 is optimal
  • Temperature: Cold → slower reactions → extend HRT if needed
  • Hydraulics: Low volume / short HRT → incomplete treatment, unstable effluent

Suggested Action:

  • Calibrate online meters regularly
  • Use equalization tanks for buffering
  • Optimize aeration & tank design
 

📝 Conclusion

Biological treatment efficiency in activated sludge systems is shaped by influent quality, nutrient balance, sludge control, recirculation, and environmental conditions.

By scientific monitoring & fine-tuned control, operators can:

  • Improve treatment efficiency ⚡
  • Reduce operational risks 🔧
  • Ensure effluent quality 📈

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