How to Choose the Right PAC Grade for Your Water Treatment Plant

Table of Contents

Choosing the right Polyaluminium Chloride (PAC) is one of the most critical decisions in water and wastewater treatment. Using the wrong PAC grade may lead to poor treatment performance, regulatory issues, or even safety risks.

This practical guide explains how to select the correct PAC grade based on water type, treatment goals, compliance requirements, and operating cost.

hychron pac

Step 1: Identify Your Water Type First

The source and purpose of the water determine which PAC grade you must use.

Industrial Wastewater & Municipal Sewage

For:

  • Industrial effluent
  • Municipal sewage
  • High COD, high turbidity water

You should select industrial-grade wastewater PAC.

✔ Strong coagulation
✔ Cost-effective
✔ Suitable for harsh water conditions

👉 Related reading: Wastewater PAC vs Drinking Water PAC

Drinking Water & Potable Water Systems

For:

  • Municipal drinking water plants
  • Surface water purification
  • Human consumption systems

You must use drinking water-grade PAC only.

✔ Low heavy metals
✔ High purity
✔ Complies with potable water standards

👉 Learn more: What is Polyaluminium Chloride (PAC)?

Step 2: Check Regulatory and Safety Requirements

Before purchasing PAC, always confirm:

  • National or local drinking water standards
  • Heavy metal limits (iron, lead, arsenic)
  • Residual aluminum requirements

Industrial PAC does NOT meet drinking water safety standards, even if the coagulation result looks clear.

If your project involves human contact or consumption, drinking water PAC is non-negotiable.

Step 3: Match PAC Grade to Water Quality Conditions

Different raw water conditions require different PAC characteristics.

Key Parameters to Consider

  • Turbidity level
  • pH range
  • Water temperature
  • Organic matter content

High-basicity PAC performs better in:

  • Low-temperature water
  • Low-alkalinity systems
  • Rapid floc formation needs
Floc formation comparison under different PAC grades

Step 4: Evaluate Dosage Efficiency and Sludge Volume

A common misconception is that lower-price PAC always saves cost.
In reality, total treatment cost depends on:

  • Required dosage
  • Sludge production volume
  • Sludge disposal cost

High-quality PAC often:

  • Requires lower dosage
  • Produces less sludge
  • Reduces downstream handling cost

👉 PAC is often combined with polyacrylamide flocculant to further reduce dosage and improve settling.

Step 5: Choose the Right Physical Form

PAC is available in:

  • Powder
  • Liquid

Selection Tips

  • Powder PAC: lower transport cost, longer shelf life
  • Liquid PAC: easy dosing, faster dissolution

Choose based on:

  • Storage conditions
  • Dosing system
  • Operation convenience

Step 6: Always Test Before Bulk Purchase

Before full-scale use, perform:

  • Jar test
  • Small pilot test
  • Dosage comparison

Testing helps confirm:

  • Optimal PAC type
  • Ideal dosage range
  • Compatibility with existing systems

Common Mistakes Buyers Should Avoid

❌ Choosing PAC based on price only
❌ Using wastewater PAC for potable water
❌ Ignoring heavy metal content
❌ Skipping jar tests

These mistakes often lead to:

  • Unstable water quality
  • Equipment fouling
  • Compliance risks

Conclusion: The Right PAC Grade Protects Performance and Safety

Selecting the correct PAC grade is not just a technical issue — it is a cost, safety, and compliance decision.

✔ Match PAC grade to water type
✔ Follow safety standards
✔ Optimize dosage, not just unit price
✔ Test before scaling up

A well-selected PAC ensures stable water quality, lower operating cost, and long-term reliability for your treatment system.

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